Equipment installation in an oil and gas construction facility shall follow safety protocols, adherence to engineering specifications, and provide skilled labor during equipment installation.
- Mechanical Equipment Installation:
- Pumps: Pumps are crucial for fluid movement within the facility. They transfer oil, gas, or water. Installation involves aligning the pump shaft, connecting piping, and ensuring proper sealing.
- Compressors: Compressors increase gas pressure for transportation or processing. They require precise alignment, foundation support, and electrical connections.
- Turbines: Gas turbines drive generators or compressors. Installation includes mounting, aligning shafts, and connecting auxiliary systems.
- Heat Exchangers: These devices transfer heat between fluids. Proper positioning, anchoring, and pipe connections are essential.
- Electrical and Instrumentation Installation:
- Control Panels: Electricians install control panels for process automation. These panels house switches, relays, and instruments.
- Instrumentation: Technicians mount sensors (pressure, temperature, flow) at strategic points. Calibration ensures accurate readings.
- Cables and Wiring: Proper cable routing, termination, and grounding are critical for safety and functionality.
- Safety Systems Installation:
- Fire and Gas Detection: Install gas detectors, flame sensors, and fire alarms. These systems protect against leaks and fires.
- Emergency Shutdown (ESD): ESD valves and control systems are strategically placed. They shut down equipment during emergencies.
- Safety Showers and Eyewash Stations: Install these near hazardous areas for quick response to accidents.
- Structural Supports and Foundations:
- Steel Structures: Erect steel frames for equipment support. Welding and bolting ensure stability.
- Concrete Foundations: Properly designed foundations prevent settling and vibration. Tanks, compressors, and heavy equipment rest on these.
- Alignment and Leveling:
- Precision Alignment: Align rotating equipment (pumps, compressors) to minimize vibration and wear. Laser alignment tools are used.
- Leveling: Ensure equipment is level to prevent stress and misalignment.
- Testing and Pre-Commissioning:
- Pressure Testing: Verify piping integrity by pressurizing with water or nitrogen. Detect leaks and address them.
- Functional Testing: Test equipment (motors, valves, instruments) to ensure proper operation.
- Loop Checks: Verify instrument signals from field devices to control systems.